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Vacuum
Die Casting Process
by Fondarex

Electric
Mobile

This new, fully electric vacuum system concept
allows up to 3 electric units to be connected together on 1 DCM.

Compact solution
Simplified interface
Affordable unit
No installation assistance required
No need for compressed air
Upgradable up to 3 vacuum channels
Compatible with any DCM
Available for Zamak applications

  • Electric

POSSIBLE
CONFIGURATIONS

Start with 1 controller unit and
add 1 or 2 additional units at any time.

Electric Layouts

One / Two
Mobile / Cell / Central

The Fondarex ONE system controls 1 vacuum valve or 1 chill vent
and is suitable for die casting machines up to 800 t.
The Fondarex TWO system controls 2 valves or 2 chill vents
and is recommended for die casting machines up to 1400 t.

1 or 2 vacuum channels
Easy-to-install system
Compatible with any vent or mechanical valve
Easy to use and maintain
Available for Zamak applications

  • Fondarex One / Two Configure Now Mobile
  • Fondarex One/Two Central

Features

Curve display of vacuum measurement
Vacuum measurement in the tank
Filter contamination control per cycle
Valve / vent profile control to ensure performance
Internal storage of 50 production recipes
Error diagnostic display

Fondarex One Two Layouts

Zamak
Hot Chamber
Mobile / Extended / Central

Based on the FX Premium concept, this unit is specifically
adapted for the hot-chamber die casting industry.

Fast vacuum opening
Vacuum control
Data transfer
OPC UA ready
Compact design

  • Zamak

Features

Curve display of vacuum measurement
Vacuum measurement in the tank
Filter contamination control per cycle
Internal storage of 500 production recipes
Error diagnostic display
Vacuum control (3 positions)
Evacuated air volume
Leak test / leak detection
Separate electrical and pneumatic cabinets
Wire interface compatible with the Highvac Premium series

Profinet interface
OPC UA ready
Extended version with flexible configuration

Zamak Layouts

FX Premium
Mobile

Since the launch of the Highvac series in 2010,
the Highvac Premium system has been internationally recognized
as the quality standard for vacuum-assisted high-pressure
die casting. Now being replaced by FX Premium.

FX Premium
Extended

Full flexibility of configuration and placement.
Simply position the modules to best suit your layout.
To ensure the best performance and quality,
link the vacuum channels closer to the die.

FX Premium Extended Layout

FX Premium
Cell / Central

The FX Premium electrical and pneumatic cabinets
can be purchased for Cell or Central solutions.
The vacuum tank and pump sizes will be configured
according to customer needs.

FX Premium Layout Cell Central
  • FX Premium Cell Central

Features

Curve display of vacuum measurement
Vacuum measurement in the tank
Filter contamination control per cycle
Valve / vent profile control to ensure performance
Internal storage of 500 production recipes
Error diagnostic display
Vacuum control (3 positions)
Evacuated air volume
Leak test / leak detection
Wire interface compatible with the Highvac Premium series

Profinet interface
OPC UA ready
Separate electrical and pneumatic cabinets
Extended version with flexible configuration

Modular
Cell / Central

A new vacuum concept to meet the demands of
the Giga Era and greater casting size.
The Fondarex Modular system allows independent
placement of the modules.
The user interface has also been completely
redesigned for ease of operation, offering more
precise control and comprehensive process analysis.
The system comes with all of the standard
controls and features for which Fondarex machines
are known.

GIGA
CASTINGS

The Fondarex Modular Cell is the Giga Casting
vacuum solution for high-pressure die casting.
This modular concept incorporates
robust, modern technology to guarantee
ongoing high-performance use.

  • Giga Castings

Features

Curve display of vacuum measurement
Vacuum measurement in the tank
Filter contamination control per cycle
Valve / vent profile control to ensure performance
Internal storage of 500 production recipes
Error diagnostic display
Evacuated air volume
Leak test / leak detection
Vacuum in shot sleeve
Wire interface compatible with the Highvac Premium series
Profinet interface
OPC UA ready
Software upgradable at any time
Hydraulic valve management

Options

INDUSTRY 4.0
A new way to manage, communicate and handle data through integrated vacuum process statistics and quality reports. This option includes a web dashboard to follow your production from your laptop.

REAL-TIME VACUUM CONTROL
The butterfly valve precisely controls evacuated airflow. The high-speed control is done independently through each vacuum channel.

AIR FLOW MEASUREMENT
The module measures evacuated airflow and air volume per vacuum channel.

AIR HUMIDITY
Air humidity is measured by sampling in a dedicated tank before injection.

INDIVIDUAL VACUUM CHANNELS (UP TO 8)
Individual vacuum channel boxes can be placed wherever needed around the DCM, allowing you to work as closely as possible to the mold.

REMOTE CONTROL PANEL
Always keep an eye on the vacuum process data by positioning the remote control panel as close as possible to the operator.

ID KEY
The ID key enhances parameters and data security with up to 4 different access levels. Each level has 1 dedicated key.